1
|
|
|
<?php |
2
|
|
|
/** |
3
|
|
|
* Box packing (3D bin packing, knapsack problem). |
4
|
|
|
* |
5
|
|
|
* @author Doug Wright |
6
|
|
|
*/ |
7
|
|
|
declare(strict_types=1); |
8
|
|
|
|
9
|
|
|
namespace DVDoug\BoxPacker; |
10
|
|
|
|
11
|
|
|
use function count; |
12
|
|
|
use DVDoug\BoxPacker\Exception\ItemTooLargeException; |
13
|
|
|
use DVDoug\BoxPacker\Exception\NoBoxesAvailableException; |
14
|
|
|
use Psr\Log\LoggerAwareInterface; |
15
|
|
|
use Psr\Log\LoggerAwareTrait; |
16
|
|
|
use Psr\Log\LogLevel; |
17
|
|
|
use Psr\Log\NullLogger; |
18
|
|
|
use SplObjectStorage; |
19
|
|
|
use function usort; |
20
|
|
|
|
21
|
|
|
/** |
22
|
|
|
* Actual packer. |
23
|
|
|
* |
24
|
|
|
* @author Doug Wright |
25
|
|
|
*/ |
26
|
|
|
class Packer implements LoggerAwareInterface |
27
|
|
|
{ |
28
|
|
|
use LoggerAwareTrait; |
29
|
|
|
|
30
|
|
|
/** |
31
|
|
|
* Number of boxes at which balancing weight is deemed not worth it. |
32
|
|
|
* |
33
|
|
|
* @var int |
34
|
|
|
*/ |
35
|
|
|
protected $maxBoxesToBalanceWeight = 12; |
36
|
|
|
|
37
|
|
|
/** |
38
|
|
|
* List of items to be packed. |
39
|
|
|
* |
40
|
|
|
* @var ItemList |
41
|
|
|
*/ |
42
|
|
|
protected $items; |
43
|
|
|
|
44
|
|
|
/** |
45
|
|
|
* List of box sizes available to pack items into. |
46
|
|
|
* |
47
|
|
|
* @var BoxList |
48
|
|
|
*/ |
49
|
|
|
protected $boxes; |
50
|
|
|
|
51
|
|
|
/** |
52
|
|
|
* Quantities available of each box type. |
53
|
|
|
* |
54
|
|
|
* @var SplObjectStorage |
55
|
|
|
*/ |
56
|
|
|
protected $boxesQtyAvailable; |
57
|
|
|
|
58
|
|
|
/** |
59
|
|
|
* Constructor. |
60
|
|
|
*/ |
61
|
33 |
|
public function __construct() |
62
|
|
|
{ |
63
|
33 |
|
$this->items = new ItemList(); |
64
|
33 |
|
$this->boxes = new BoxList(); |
65
|
33 |
|
$this->boxesQtyAvailable = new SplObjectStorage(); |
66
|
|
|
|
67
|
33 |
|
$this->logger = new NullLogger(); |
68
|
33 |
|
} |
69
|
|
|
|
70
|
|
|
/** |
71
|
|
|
* Add item to be packed. |
72
|
|
|
*/ |
73
|
20 |
|
public function addItem(Item $item, int $qty = 1): void |
74
|
|
|
{ |
75
|
20 |
|
for ($i = 0; $i < $qty; ++$i) { |
76
|
20 |
|
$this->items->insert($item); |
77
|
|
|
} |
78
|
20 |
|
$this->logger->log(LogLevel::INFO, "added {$qty} x {$item->getDescription()}", ['item' => $item]); |
79
|
20 |
|
} |
80
|
|
|
|
81
|
|
|
/** |
82
|
|
|
* Set a list of items all at once. |
83
|
|
|
* @param iterable|Item[] $items |
84
|
|
|
*/ |
85
|
16 |
|
public function setItems(iterable $items): void |
86
|
|
|
{ |
87
|
16 |
|
if ($items instanceof ItemList) { |
88
|
13 |
|
$this->items = clone $items; |
89
|
|
|
} else { |
90
|
3 |
|
$this->items = new ItemList(); |
91
|
3 |
|
foreach ($items as $item) { |
92
|
3 |
|
$this->items->insert($item); |
93
|
|
|
} |
94
|
|
|
} |
95
|
16 |
|
} |
96
|
|
|
|
97
|
|
|
/** |
98
|
|
|
* Add box size. |
99
|
|
|
*/ |
100
|
19 |
|
public function addBox(Box $box): void |
101
|
|
|
{ |
102
|
19 |
|
$this->boxes->insert($box); |
103
|
19 |
|
$this->setBoxQuantity($box, $box instanceof LimitedSupplyBox ? $box->getQuantityAvailable() : PHP_INT_MAX); |
104
|
19 |
|
$this->logger->log(LogLevel::INFO, "added box {$box->getReference()}", ['box' => $box]); |
105
|
19 |
|
} |
106
|
|
|
|
107
|
|
|
/** |
108
|
|
|
* Add a pre-prepared set of boxes all at once. |
109
|
|
|
*/ |
110
|
15 |
|
public function setBoxes(BoxList $boxList): void |
111
|
|
|
{ |
112
|
15 |
|
$this->boxes = $boxList; |
113
|
15 |
|
foreach ($this->boxes as $box) { |
114
|
15 |
|
$this->setBoxQuantity($box, $box instanceof LimitedSupplyBox ? $box->getQuantityAvailable() : PHP_INT_MAX); |
115
|
|
|
} |
116
|
15 |
|
} |
117
|
|
|
|
118
|
|
|
/** |
119
|
|
|
* Set the quantity of this box type available. |
120
|
|
|
*/ |
121
|
31 |
|
public function setBoxQuantity(Box $box, int $qty): void |
122
|
|
|
{ |
123
|
31 |
|
$this->boxesQtyAvailable[$box] = $qty; |
124
|
31 |
|
} |
125
|
|
|
|
126
|
|
|
/** |
127
|
|
|
* Number of boxes at which balancing weight is deemed not worth the extra computation time. |
128
|
|
|
*/ |
129
|
1 |
|
public function getMaxBoxesToBalanceWeight(): int |
130
|
|
|
{ |
131
|
1 |
|
return $this->maxBoxesToBalanceWeight; |
132
|
|
|
} |
133
|
|
|
|
134
|
|
|
/** |
135
|
|
|
* Number of boxes at which balancing weight is deemed not worth the extra computation time. |
136
|
|
|
*/ |
137
|
2 |
|
public function setMaxBoxesToBalanceWeight(int $maxBoxesToBalanceWeight): void |
138
|
|
|
{ |
139
|
2 |
|
$this->maxBoxesToBalanceWeight = $maxBoxesToBalanceWeight; |
140
|
2 |
|
} |
141
|
|
|
|
142
|
|
|
/** |
143
|
|
|
* Pack items into boxes. |
144
|
|
|
*/ |
145
|
32 |
|
public function pack(): PackedBoxList |
146
|
|
|
{ |
147
|
32 |
|
$this->sanityPrecheck(); |
148
|
30 |
|
$packedBoxes = $this->doVolumePacking(); |
149
|
|
|
|
150
|
|
|
//If we have multiple boxes, try and optimise/even-out weight distribution |
151
|
29 |
|
if ($packedBoxes->count() > 1 && $packedBoxes->count() <= $this->maxBoxesToBalanceWeight) { |
152
|
9 |
|
$redistributor = new WeightRedistributor($this->boxes, $this->boxesQtyAvailable); |
153
|
9 |
|
$redistributor->setLogger($this->logger); |
154
|
9 |
|
$packedBoxes = $redistributor->redistributeWeight($packedBoxes); |
155
|
|
|
} |
156
|
|
|
|
157
|
29 |
|
$this->logger->log(LogLevel::INFO, "[PACKING COMPLETED], {$packedBoxes->count()} boxes"); |
158
|
|
|
|
159
|
29 |
|
return $packedBoxes; |
160
|
|
|
} |
161
|
|
|
|
162
|
|
|
/** |
163
|
|
|
* Pack items into boxes using the principle of largest volume item first. |
164
|
|
|
* |
165
|
|
|
* @throws NoBoxesAvailableException |
166
|
|
|
*/ |
167
|
30 |
|
public function doVolumePacking(bool $singlePassMode = false, bool $enforceSingleBox = false): PackedBoxList |
168
|
|
|
{ |
169
|
30 |
|
$packedBoxes = new PackedBoxList(); |
170
|
|
|
|
171
|
|
|
//Keep going until everything packed |
172
|
30 |
|
while ($this->items->count()) { |
173
|
29 |
|
$packedBoxesIteration = []; |
174
|
|
|
|
175
|
|
|
//Loop through boxes starting with smallest, see what happens |
176
|
29 |
|
foreach ($this->getBoxList($enforceSingleBox) as $box) { |
177
|
29 |
|
$volumePacker = new VolumePacker($box, $this->items); |
178
|
29 |
|
$volumePacker->setLogger($this->logger); |
179
|
29 |
|
$volumePacker->setSinglePassMode($singlePassMode); |
180
|
29 |
|
$packedBox = $volumePacker->pack(); |
181
|
29 |
|
if ($packedBox->getItems()->count()) { |
182
|
29 |
|
$packedBoxesIteration[] = $packedBox; |
183
|
|
|
|
184
|
|
|
//Have we found a single box that contains everything? |
185
|
29 |
|
if ($packedBox->getItems()->count() === $this->items->count()) { |
186
|
28 |
|
break; |
187
|
|
|
} |
188
|
|
|
} |
189
|
|
|
} |
190
|
|
|
|
191
|
|
|
try { |
192
|
|
|
//Find best box of iteration, and remove packed items from unpacked list |
193
|
29 |
|
$bestBox = $this->findBestBoxFromIteration($packedBoxesIteration); |
194
|
2 |
|
} catch (NoBoxesAvailableException $e) { |
195
|
2 |
|
if ($enforceSingleBox) { |
196
|
1 |
|
return new PackedBoxList(); |
197
|
|
|
} |
198
|
1 |
|
throw $e; |
199
|
|
|
} |
200
|
|
|
|
201
|
29 |
|
$this->items->removePackedItems($bestBox->getItems()); |
202
|
|
|
|
203
|
29 |
|
$packedBoxes->insert($bestBox); |
204
|
29 |
|
$this->boxesQtyAvailable[$bestBox->getBox()] = $this->boxesQtyAvailable[$bestBox->getBox()] - 1; |
205
|
|
|
} |
206
|
|
|
|
207
|
29 |
|
return $packedBoxes; |
208
|
|
|
} |
209
|
|
|
|
210
|
|
|
/** |
211
|
|
|
* Get a "smart" ordering of the boxes to try packing items into. The initial BoxList is already sorted in order |
212
|
|
|
* so that the smallest boxes are evaluated first, but this means that time is spent on boxes that cannot possibly |
213
|
|
|
* hold the entire set of items due to volume limitations. These should be evaluated first. |
214
|
|
|
*/ |
215
|
29 |
|
protected function getBoxList(bool $enforceSingleBox = false): iterable |
216
|
|
|
{ |
217
|
29 |
|
$itemVolume = 0; |
218
|
29 |
|
foreach ($this->items as $item) { |
219
|
29 |
|
$itemVolume += $item->getWidth() * $item->getLength() * $item->getDepth(); |
220
|
|
|
} |
221
|
|
|
|
222
|
29 |
|
$preferredBoxes = []; |
223
|
29 |
|
$otherBoxes = []; |
224
|
29 |
|
foreach ($this->boxes as $box) { |
225
|
29 |
|
if ($this->boxesQtyAvailable[$box] > 0) { |
226
|
29 |
|
if ($box->getInnerWidth() * $box->getInnerLength() * $box->getInnerDepth() >= $itemVolume) { |
227
|
28 |
|
$preferredBoxes[] = $box; |
228
|
12 |
|
} elseif (!$enforceSingleBox) { |
229
|
12 |
|
$otherBoxes[] = $box; |
230
|
|
|
} |
231
|
|
|
} |
232
|
|
|
} |
233
|
|
|
|
234
|
29 |
|
return array_merge($preferredBoxes, $otherBoxes); |
235
|
|
|
} |
236
|
|
|
|
237
|
|
|
/** |
238
|
|
|
* @param PackedBox[] $packedBoxes |
239
|
|
|
*/ |
240
|
29 |
|
protected function findBestBoxFromIteration(array $packedBoxes): PackedBox |
241
|
|
|
{ |
242
|
29 |
|
if (count($packedBoxes) === 0) { |
243
|
2 |
|
throw new NoBoxesAvailableException("No boxes could be found for item '{$this->items->top()->getDescription()}'", $this->items->top()); |
244
|
|
|
} |
245
|
|
|
|
246
|
29 |
|
usort($packedBoxes, [$this, 'compare']); |
247
|
|
|
|
248
|
29 |
|
return $packedBoxes[0]; |
249
|
|
|
} |
250
|
|
|
|
251
|
32 |
|
private function sanityPrecheck(): void |
252
|
|
|
{ |
253
|
|
|
/** @var Item $item */ |
254
|
32 |
|
foreach ($this->items as $item) { |
255
|
32 |
|
$possibleFits = 0; |
256
|
|
|
|
257
|
|
|
/** @var Box $box */ |
258
|
32 |
|
foreach ($this->boxes as $box) { |
259
|
31 |
|
if ($item->getWeight() <= ($box->getMaxWeight() - $box->getEmptyWeight())) { |
260
|
31 |
|
$possibleFits += count((new OrientatedItemFactory($box))->getPossibleOrientationsInEmptyBox($item)); |
261
|
|
|
} |
262
|
|
|
} |
263
|
|
|
|
264
|
32 |
|
if ($possibleFits === 0) { |
265
|
5 |
|
throw new ItemTooLargeException("Item '{$item->getDescription()}' is too large to fit into any box", $item); |
266
|
|
|
} |
267
|
|
|
} |
268
|
30 |
|
} |
269
|
|
|
|
270
|
5 |
|
private static function compare(PackedBox $boxA, PackedBox $boxB): int |
271
|
|
|
{ |
272
|
5 |
|
$choice = $boxB->getItems()->count() <=> $boxA->getItems()->count(); |
273
|
|
|
|
274
|
5 |
|
if ($choice === 0) { |
275
|
3 |
|
$choice = $boxB->getVolumeUtilisation() <=> $boxA->getVolumeUtilisation(); |
276
|
|
|
} |
277
|
5 |
|
if ($choice === 0) { |
278
|
3 |
|
$choice = $boxB->getUsedVolume() <=> $boxA->getUsedVolume(); |
279
|
|
|
} |
280
|
|
|
|
281
|
5 |
|
return $choice; |
282
|
|
|
} |
283
|
|
|
} |
284
|
|
|
|