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<?php |
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/** |
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* Box packing (3D bin packing, knapsack problem). |
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* |
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* @author Doug Wright |
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*/ |
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declare(strict_types=1); |
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namespace DVDoug\BoxPacker; |
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use function count; |
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use function max; |
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use Psr\Log\LoggerAwareInterface; |
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use Psr\Log\LoggerInterface; |
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use Psr\Log\NullLogger; |
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/** |
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* Layer packer. |
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* |
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* @internal |
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* @author Doug Wright |
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*/ |
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class LayerPacker implements LoggerAwareInterface |
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{ |
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/** |
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* The logger instance. |
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* |
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* @var LoggerInterface |
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*/ |
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private $logger; |
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/** |
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* Box to pack items into. |
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* |
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* @var Box |
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*/ |
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private $box; |
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/** |
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* @var OrientatedItemFactory |
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*/ |
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private $orientatedItemFactory; |
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/** |
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* Constructor. |
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*/ |
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public function __construct(Box $box) |
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{ |
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$this->box = $box; |
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$this->logger = new NullLogger(); |
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$this->orientatedItemFactory = new OrientatedItemFactory($this->box); |
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$this->orientatedItemFactory->setLogger($this->logger); |
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} |
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/** |
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* Sets a logger. |
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*/ |
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public function setLogger(LoggerInterface $logger): void |
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{ |
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$this->logger = $logger; |
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$this->orientatedItemFactory->setLogger($logger); |
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} |
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/** |
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* Pack items into an individual vertical layer. |
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*/ |
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public function packLayer(ItemList &$items, array $layers, int $z, int $layerWidth, int $lengthLeft, int $depthLeft, int $guidelineLayerDepth, bool $singlePassMode): PackedLayer |
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{ |
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$layers[] = $layer = new PackedLayer(); |
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$prevItem = null; |
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$x = $y = $rowLength = 0; |
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$skippedItems = []; |
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$remainingWeightAllowed = $this->getRemainingWeightAllowed($layers); |
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$packedItemList = $this->getPackedItemList($layers); |
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while ($items->count() > 0) { |
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$itemToPack = $items->extract(); |
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//skip items that are simply too heavy or too large |
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if (!$this->checkNonDimensionalConstraints($itemToPack, $layers, $remainingWeightAllowed)) { |
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continue; |
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} |
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$orientatedItem = $this->orientatedItemFactory->getBestOrientation($itemToPack, $prevItem instanceof PackedItem ? $prevItem->toOrientatedItem() : null, $items, $layerWidth - $x, $lengthLeft, $depthLeft, $rowLength, $x, $y, $z, $packedItemList, $singlePassMode); |
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if ($orientatedItem instanceof OrientatedItem) { |
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$packedItem = PackedItem::fromOrientatedItem($orientatedItem, $x, $y, $z); |
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$layer->insert($packedItem); |
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$remainingWeightAllowed -= $itemToPack->getWeight(); |
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$packedItemList->insert($packedItem); |
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$rowLength = max($rowLength, $orientatedItem->getLength()); |
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//Figure out if we can stack the next item vertically on top of this rather than side by side |
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//e.g. when we've packed a tall item, and have just put a shorter one next to it. |
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$stackableDepth = ($guidelineLayerDepth ?: $layer->getDepth()) - $orientatedItem->getDepth(); |
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$stackedZ = $z + $orientatedItem->getDepth(); |
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$stackSkippedItems = []; |
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while ($stackableDepth > 0 && $items->count() > 0) { |
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$itemToTryStacking = $items->extract(); |
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$stackedItem = $this->orientatedItemFactory->getBestOrientation($itemToTryStacking, $prevItem instanceof PackedItem ? $prevItem->toOrientatedItem() : null, $items, $orientatedItem->getWidth(), $orientatedItem->getLength(), $stackableDepth, $rowLength, $x, $y, $stackedZ, $packedItemList, $singlePassMode); |
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if ($stackedItem && $this->checkNonDimensionalConstraints($itemToTryStacking, $layers, $remainingWeightAllowed)) { |
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$layer->insert(PackedItem::fromOrientatedItem($stackedItem, $x, $y, $stackedZ)); |
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$remainingWeightAllowed -= $itemToTryStacking->getWeight(); |
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$packedItemList->insert($packedItem); |
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$stackableDepth -= $stackedItem->getDepth(); |
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$stackedZ += $stackedItem->getDepth(); |
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} else { |
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$stackSkippedItems[] = $itemToTryStacking; |
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// abandon here if next item is the same, no point trying to keep going. Last time is not skipped, need that to trigger appropriate reset logic |
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while ($items->count() > 0 && static::isSameDimensions($itemToTryStacking, $items->top())) { |
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$stackSkippedItems[] = $items->extract(); |
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} |
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} |
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} |
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if ($stackSkippedItems) { |
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$items = ItemList::fromArray(array_merge($stackSkippedItems, iterator_to_array($items)), true); |
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} |
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$x += $orientatedItem->getWidth(); |
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$prevItem = $packedItem; |
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if ($items->count() === 0) { |
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$items = ItemList::fromArray(array_merge($skippedItems, iterator_to_array($items)), true); |
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$skippedItems = []; |
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} |
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} elseif (count($layer->getItems()) === 0) { // zero items on layer |
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$this->logger->debug("doesn't fit on layer even when empty, skipping for good"); |
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continue; |
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} elseif ($items->count() > 0) { // skip for now, move on to the next item |
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$this->logger->debug("doesn't fit, skipping for now"); |
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$skippedItems[] = $itemToPack; |
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// abandon here if next item is the same, no point trying to keep going. Last time is not skipped, need that to trigger appropriate reset logic |
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while ($items->count() > 2 && static::isSameDimensions($itemToPack, $items->top())) { |
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$skippedItems[] = $items->extract(); |
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} |
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} elseif ($x > 0) { |
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$this->logger->debug('No more fit in width wise, resetting for new row'); |
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$lengthLeft -= $rowLength; |
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$y += $rowLength; |
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$x = $rowLength = 0; |
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$skippedItems[] = $itemToPack; |
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$items = ItemList::fromArray(array_merge($skippedItems, iterator_to_array($items)), true); |
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$skippedItems = []; |
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$prevItem = null; |
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continue; |
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} else { |
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$this->logger->debug('no items fit, so starting next vertical layer'); |
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$skippedItems[] = $itemToPack; |
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$items = ItemList::fromArray(array_merge($skippedItems, iterator_to_array($items)), true); |
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return $layer; |
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} |
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} |
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return $layer; |
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} |
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/** |
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* As well as purely dimensional constraints, there are other constraints that need to be met |
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* e.g. weight limits or item-specific restrictions (e.g. max <x> batteries per box). |
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*/ |
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private function checkNonDimensionalConstraints(Item $itemToPack, array $layers, int $remainingWeightAllowed): bool |
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{ |
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$customConstraintsOK = true; |
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if ($itemToPack instanceof ConstrainedItem) { |
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$customConstraintsOK = $itemToPack->canBePackedInBox($this->getPackedItemList($layers), $this->box); |
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} |
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return $customConstraintsOK && $itemToPack->getWeight() <= $remainingWeightAllowed; |
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} |
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/** |
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* Generate a single list of items packed. |
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*/ |
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private function getPackedItemList(array $layers): PackedItemList |
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{ |
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$packedItemList = new PackedItemList(); |
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foreach ($layers as $layer) { |
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foreach ($layer->getItems() as $packedItem) { |
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$packedItemList->insert($packedItem); |
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} |
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} |
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return $packedItemList; |
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} |
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private function getRemainingWeightAllowed(array $layers): int |
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{ |
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$remainingWeightAllowed = $this->box->getMaxWeight() - $this->box->getEmptyWeight(); |
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foreach ($layers as $layer) { |
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$remainingWeightAllowed -= $layer->getWeight(); |
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} |
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return $remainingWeightAllowed; |
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} |
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/** |
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* Compare two items to see if they have same dimensions. |
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*/ |
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private static function isSameDimensions(Item $itemA, Item $itemB): bool |
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{ |
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if ($itemA === $itemB) { |
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return true; |
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} |
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$itemADimensions = [$itemA->getWidth(), $itemA->getLength(), $itemA->getDepth()]; |
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$itemBDimensions = [$itemB->getWidth(), $itemB->getLength(), $itemB->getDepth()]; |
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sort($itemADimensions); |
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sort($itemBDimensions); |
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return $itemADimensions === $itemBDimensions; |
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} |
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} |
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